LMK Thermosafe
LMK Thermosafe: Global leading industrial heating jacket manufacturer based in the UK
LMK Thermosafe is the premier manufacturer of advanced heating solutions for drums, containers and Intermediate Bulk Containers (IBCs), both in safe and hazardous, potentially explosive environments. Founded in 1986, the company launched the revolutionary THERMOSAFE® electromagnetic induction heater, quickly setting new standards for safety and efficiency in industrial drum heating. Now with decades of innovation and expansion, LMK Thermosafe delivers robust, energy-efficient industrial heating solutions (insulated heating jackets, base heaters, induction heaters, etc) that serve a diverse clientele in a multitude of industries in well over 60 countries worldwide. As industry pioneers in the technology of heating surfaces in industrial applications, including in hazardous, potentially explosive areas, LMK Thermosafe adheres to the very highest international standards and strives to meet the intricate needs of industry customers.
LMK Thermosafe product range for drums and IBCs
LMK Thermosafe: Drum and IBC Heating
- “HJ” standard insulated heating jackets – suitable for 25-litre drums to 205-litre drums, heating up to 40-45°C.
- “High-heat” insulated heating jackets – suitable for handling higher temperature requirements for 25-litre to 205-litre drums, as well as gas bottles, IBCs and custom containers.
- “High-power” insulated heating jackets – ideal for demanding higher temperature heating requirements.
- Electromagnetic Induction heaters for faster heating of drums, particularly products that are solid at room temperature.
- Custom heater jackets of any size including hoppers, curved surfaces (such as composite curing on yacht hulls and wind turbine blades) or complex shapes (such as valves).
LMK Thermosafe: Drum and IBC heating for Hazardous Areas
LMK Thermosafe offers the widest range of ATEX and IECEx Zone 1, 2, 21, and 22-rated insulated heating jackets for drums and IBCs and other containers. LMK Thermosafe’s InteliHeat FlexiPlus technology is unique in that it allows design to strict IECEx standards as well as CSA / UL and ATEX. These jackets are constructed using custom elastomer, silicone-coated glass cloth materials, and high-density fibreglass insulation. Safe operating conditions are maintained even in the presence of potentially explosive gases and dust and are certifed to T3 and T4 temperature levels.
- InteliHeat FlexiPlus insulated heating jackets – designed to easily fit around 200L plastic and metal drums. Other sizes of heating jackets for other containers are also available.
- Thermosafe Induction drum heaters – Thermosafe is a drum heating enclosure that uses electromagnetism to heat the contents of a steel drum. It is highly efficient as it heats the drum directly, reducing heat loss and providing uniform heating. Proven to be up to 2-4 times faster than drum ovens, the Thermosafe drum heater can typically raise the temperature of the drum contents by 15ºC per hour.
- Faratherm base heater – Faratherm electromagnetic induction heater can be used on its own to warm drums from 25 litres up to 205 litres in stainless steel, mild steel or plastic (the induction process transfers to a steel heating plate). When used with Thermosafe, Faratherm has been shown to increase heating rates of waxes by up to 40%.
What sets LMK Thermosafe heating products apart?
LMK Thermosafe is renowned for delivering top-quality industrial heating solutions. The company continually invests in bespoke production equipment to enhance quality and exclusively uses high-grade, reliable components to ensure performance and longevity.
High-grade insulation and energy-efficient design
While LMK Thermosafe insulated heating jackets may appear similar to other insulated heating jackets, their superior design and the materials used sets them apart. LMK is committed to providing energy-efficient solutions by carefully selecting fabrics, temperature measurement components and insulation tailored to the specific demands of each level of heater jacket specification.
For this reason, the Hi-Heat specification features stitch-bonded fibreglass insulation, while the Hi-Power specification utilises high-density stitch-bonded fibreglass insulation. This insulation is both flexible and highly energy-efficient; in contrast, many competitor products rely on less effective needled felt polyester padding. External fabrics are also chosen carefully to match the heat resistance and wear requirements best suited to temperature range and working environment. LMK Thermosafe prides itself on having a product range that surpasses industry standards commonly used by competitors.
Long lifespan and minimal maintenance
LMK Thermosafe heating products are engineered for long-lasting durability. To achieve this heater jackets utilise capillary thermostats—a more robust solution than the ‘K’ type thermocouples used by many competitors. In addition, these jackets feature a reliable, impact-resistant temperature dial and thermostat housing as standard. Digital thermostats are also available, but only through a high-quality industrial thermistor controller, offering improved accuracy. An industry leading safety regime means Ingress Protection is standard at IP54, giving peace of mind, with some products are IP56 and IP66. Overall lifespan of jackets is determined by how they are used but 10 years is not unusual where care has been taken.
Induction heating products are formed in Glass Reinforced Resin which is so robust that there are many now approaching 40 years in service with little or no maintenance.
Check out LMK Thermosafe’s long-term customer report to learn more about how their products have delivered decades of continuous performance.
Safe to use 24/7
LMK Thermosafe flexible heater jackets are designed with safety in mind, from choosing all constituent materials (fabrics and plastics) to the most reliable thermostats, as well as using armoured power cords. It is not unusual for customers to leave product to heat overnight relying entirely on the thermostat to heat and then maintain temperature of a product ready for use first thing in the morning.
LMK Thermosafe’s hazardous area products are enhanced by the use of in-house designed and configured hazardous rated controllers such as ProxATEX digital control to achieve safe use within harazardous zoned areas.
Versatility and Customisation
The Hi-Heat and Hi-Power specifications are highly versatile, enabling LMK Thermosafe to offer custom heating jackets for a variety of non-standard tanks, vessels, hoppers and flat or curved surfaces. The company specialises in designing and manufacturing industrial heating blankets to suit a wide range of needs and applications. With the most sophisticated custom-made smart machinery in the industry, LMK Thermosafe factories are able to make heaters to suit many complex shapes and sizes.
SBH Solutions partnered with LMK Thermosafe
SBH Solutions has proudly partnered with LMK Thermosafe since 2008 to deliver innovative heating solutions across Australia and New Zealand. In that time, LMK Thermosafe’s heating range has been estabilshed successfully across a variety of industries and improved safety and heating efficiency within factories and the resources sector. Where SBH Solutions and LMK Thermosafe have trodden, others have followed. With years of experience in heating and textiles, our engineering team has also successfully designed LMK Thermosafe heating jackets for a wide range of industrial applications, including some that have become industry standard.
A notable example of our collaboration is the customised heating jackets for mining grease tanks, designed to reduce pumping issues during the colder winter months. These solutions have been implemented in many mining sites, ensuring smooth operations even in challenging environments. To see these products in action, check out our videos demonstrating the effectiveness of our Greasetainer heating solutions or be sure to check out our case studies to learn about more applications.
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If you’re looking for a tailored heating solution for your industry, contact us today to discuss your needs and discover how our expertise can benefit your business. Please contact us to discuss your requirements.
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SBH Solutions is a leading provider of energy-efficient heating and cooling solutions in Australia. We bring to market products that offer energy and resource efficiency as well as cost-effectiveness, making us the preferred partner for your project's sustainable solutions.